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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Ona Electroerosión fabrica la máquina de electroerosión por hilo más grande del mundo
EMO'99 Paris

ONA EDM manufactures wire EDM machine by the world's largest wire

01/10/1999
ONA EDM has developed, within the framework of the project Eureka E1721 (Arial), a technology that allows diversifying applications of EDM wire to many tasks. The result of the work carried out has been the new Arion K 1000.
Arial has had two areas of interest; the first consisted in the development of a new concept of EDM machines by wire to respond to the requirements of the user in all regards to the operation of the machine and the working conditions. The second pole of attention has been given with a system of robotization that automate the process of mass production.
The Department of research and development of technologies ONA EDM considers very important advantages of the new Arion K 1000, which has had a cost of development of 1.8 million euros. "Basically we have developed the entire design of the machine on the basis of which the work piece is in static position." To achieve this, we have developed a new system of work of threaded for thread and it has been to improve the anti-collision mechanism and control. Experience has shown us that the problems tend to increase with the size of the machine and we are determined to produce machines as large as possible. "In theory, whether by wire EDM machines working these sizes, also work smaller versions", says the head of the Department, Xabier Maidagan.
K 1000 has a bandwidth of 3.2 m, 4,3 m long and 3.5 m tall, is, that is, according to claim their manufacturers, two times larger than any other machine available in the market. These dimensions allow you to support parts of 2.3 x 1.6 x 0.6 m. The machine also allows machine accurately pieces of very complex shapes made in special materials for lightweight, essential requirements in the construction of satellites, at the same time that introduces improvements in the fields of aerospace and automotive.
The participation of ONA EDM in community-based projects began in 1989 with the program Brite - Euram (Wetcat). According to the Department's r & d, "when we began to study the development work required for this project, we realized that it was much more respondent by the market than before." "In addition, Eureka is the best framework for this type of research".
ONA EDM has been a special interest in strengthening the Department of research and development, in which they work 23% of its workers. In addition, the company conducts other research projects in collaboration with European centres of the area of machine tools (ILT-Fraunhofer, WZL-Aachen, among others), as well as other Basque technology network, as Tekniker, Labein, Fatronik, UPV-EHV, etc.
The launch of the Arion K 1000 machine has had a great reception on the market. The first test to which he was subjected, the EMO newly completed in Paris, has proved to be a great attraction and its makers claim that it has been the most important novelty of all claims filed by firms EDM machinery manufacturers.

Main technical characteristics of the Arion K1000

  • Machine of bancada fixed that allows the load of pieces of until 10.000 kg
  • 600 mm of height of cut in immersion
  • Big angle of iconic cut. Able to reach 30° of iconic cut until a height of 430 mm. Maximum angle of conical cut to 600 mm: 26°
  • Big volume of the tank of work: 2300 x 1300 x 600 mm
  • Incorporation of a new system of enhebrado of the thread (patent ONA)
  • New CNC faster and amicable to improve the interface user-machine
  • Implementation, in standard way, of a system of feeding of the ready thread for coils DIN 355 (45Kg), DIN 200, DIN 160, DIN 125 and DIN 100

Related Companies or Entities

Centro Tecnológico Labein
Fundación Fatronik, S.A. (Tecnalia)
Ona Electroerosión, S.A. | Ona EDM

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