This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at El camino de la tecnología verde marca la presencia de battenfeld-cincinatti en la K

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Hall 16, stand B19

The way of the green technology marks the presence of battenfeld-cincinatti in the K

24/07/2013

“With our presence of this year in the fair, underline the importance of the initiative BlueCompetence of the association VDMA, of which form part like company associated, and present our solciones for the extrusion of high performance that make possible a responsible work with the available resources” affirmed the CEO of the company, Jürgen Arnold, when presenting the lemma of battenfeld-cincinnati, represented in Spain by Commercial Douma, in the K 2013: ‘Leading solutions for high performance & power efficiency'.

“The union of both companies and the consistent unification of the products and of the concepts of processes and YOU has realizar successfully and with efficiency. It is thus that the range of products has less than three years and, since the two companies already centred his attention from mediated of the decade of the 2000 in the energetic efficiency and the aprovechamiento of the resources, the machines of nowadays are totally updated to the level of the current technician regarding the consumption of power, of water and of saving of material. It is thus that our extruders and lines of extrusion adjust to the initiative of sustainability of the association VDMA”, signals Arnold, and steps more: “battenfeld-cincinnati has involved in the processes to his providers and also has improved the consumptions of power and of material of his headquarters. With our lines of extrusion offer the platform for a production that takes care the resources and the corresponding capacity to compete of our customers”.

These affirmations put of self-evident in the presentation of solutions of extrusion of the three divisions of battenfeld-cincinnati, that is to say, Construction, Infrastructure and Packaging, that operate of efficient form energetically speaking and saving material and that, precisely thus, contribute to each sector the best relation cost/benefit.

Construction: Overlapping extruders to save more than just space

The most stood out of the Division Construction is this year the solution of two overlapped extruders, the twinEX 78-34 P parallel and the conEX 63 P conical. With this compact configuration of the machines the manufacturer answers to the tendency of the sector of the profiles for windows that aims to a greater use of material recycled. On economic grounds and ecological, nowadays uses until 40% of material recycled in the manufacture of the no visible zones of the main profiles for windows. The combination of machines that presents is configured to attain a capacity of production of until 500 kg/h. Both extruders, as all the ones of the mark battenfeld-cincinnati, are instrumented with motors AC, as well as with regulation of temperature Intracool of the core of the husillo, and cylinder totally isolated with intelligent cooling by air. The solution of overlapped machines is the answer to the requirement of the initiative BlueCompetence in relation with the saving of material.

Solution of superposition of the twinEX/conEX presented at the K for coextrusion stands out for its compact design and easy handling.

At the same time, thanks to a flexible of the bed of the co-extruder construction, the combination of extruders offers proximity to the user especially with regard to the installation of the row. This is further reinforced with a single electrical cabinet and a single control for two extruders, as well as a central connector that can connect the row in a way easy, fast and error-free.

Infrastructure: Less consumption of energy without transmission

At the K, the infrastructure Division presents a new series of machines. Only three years after the first of the new series of extruders single-spindle of high-performance solEX, battenfeld-cincinnati is now presenting the series solEX-GL (no transmission). Four models of the new series, with a diameter of spindle of 45, 60, 75 and 90, noted for excellent product quality at low melt temperatures, low energy consumption and an optimal ratio of investment and performance costs.

The new solEX-GL Series is based on the series of single-screw extruders solEX presented at the K 2010.

In addition, these machines incorporate a new drive concept, which conforms to the BlueCompentence initiative. The high torque motor is more efficient that combine engine and transmission. Other advantages of the new drive are low noise and low vibration and the negligible need of maintenance. The absence of transmission allows a more compact extruder construction, so that converge high performance and small footprint.

Packaging: high-performance, low consumption of energy

Also the Division Packaging emphasizes with its products displayed on the importance of BlueCompetence and presents solutions for extrusion with which you can get a high yield saving energy and material. The single-screw extruder of high speed that is exposed, with a 75 mm diameter spindle and a 40 D of length-processing unit, need, in comparison with a conventional extruder, up to 25% less energy with the same performance. In addition, the manufacture of films of different materials such as PS, PET, PP and EVA, and even coated products, the extruder ensures optimal properties of the molten. The machine can reach a production capacity of up to 2,000 kg/h and occupies a very small space.

With the multi-touch calandra battenfeld-cincinnati presents a novelty that operates well caring for material and energy consumption. Thanks to a special combination of a calender of two rollers to the preset and a greater number of rollers for the postcalibrado, with this ironer films can be manufactured at high speed without tensions with an accuracy of 1%. Incorporating thin-walled roller multi-touch presents a special energy efficiency.