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Pavilion 1, booth G22-H21

Intermaher exposes the advanced technology of Mazak

Drafting Interempresas17/05/2010

May 17, 2010

Intermaher displays a sample of advanced technology centres in the BIEMH 2010 of turning, machining and multi-tasking for Mazak machines. In addition, during the days the fair visitors can see 3 new models with live demonstrations.

It's the machines:

Hyper Quadrex - 200 MSY: Centre turning CNC with two heads and two towers.
FJV-35/60II + angular head: vertical gantry machining center.
QSMART-350/1250: Center of turning.

Hyper Quadrex-200MSY: Centre of turning CNC with 2 heads and 2 towers

The Hyper Quadrex series is designed for automatic work of bar on the basis of maximum diameter of 65 mm. It has two heads turning face and two towers (upper and lower). Both the higher Tower as the inferior have axis y. usually, the programming of this type of machines, which have many axes, is complex. Much attention is needed to prevent interference. However, smart Mazak machines include the Matrix CNC programming utilities, which greatly simplify this task.

You can simulate machining, preventing possible collisions, etc. Thus, these machines can be used not only for large series, but also for small batch sizes.

This machine has an excellent accessibility for the operator. Both heads of turning are integrated, giving a capacity of 30 HP, using oversized cartridge bearings to optimize its rigidity. Motorized tools have 7.5 HP of power and the maximum diameter of machining is 344 mm.

You can optionally incorporate a manipulator to download the pieces completed abroad by means of a conveyor belt, allowing unattended continuous production operation.

Mazak smart machines include the Matrix CNC programming utilities.

FJV-35/60 II: portal of high-performance vertical machining center

Since the beginning of the manufacture of the FJV portico in 1982 machining centres, Mazak has installed more than 14,000 units in the world. In this new development, Mazak has achieved a highly accurate and versatile machine. The version of 10,000 rpm/interaction is ideal for sectors such as aeronautics and mold for his great ability of chip startup. Mazak offers on option a head of 7,000 rpm and high-torque, ideal for strong chip outbursts and one with ISO40 and 18,000 rpm, ideal for soft materials like aluminium.

Its flexibility is even greater to have choice in a robust angular head that can index every 90 °, at all times controlled by Control Mazatrol Matrix. Thus can machining 5 sides of a component in a single mooring, which dramatically reduces downtime and improves the quality. This angular head is stored in the corresponding warehouse automatically.

From the point of view of a manufacturer of molds we find an optimal machine. Its structure of gantry provides rigidity to ensure very good finishes with high cutting speeds. Reliability allows to make the molds in work unattended during the night or on weekends. Its wide range of headsets allow machining any type of material, and with the option of angular head, ending the pieces in a single mooring. All this allows at least double the productivity of a more conventional machine.

In this new development, Mazak has achieved a highly accurate and versatile machine.

This machine has a few tours of 1,500 mm, in, and 800 mm X and Z of 660 mm, with a table of 1.740 x 750 mm which allows to load 2500 kg. Their positioning in X speeds, and and Z are, respectively, 40, 40 and 30 metres per minute, allowing progress of Court up to 30 m/min.

It provides advanced control Mazatrol Matrix that includes the conversational programming language Mazatrol and EIA/ISO standard and a number of functions that define the machine as smart: active control of vibrations, compensation according to the temperature of the different elementssimulation and collision and beeper by voice control.

Quick Turn SMART 350/1200: Center of turning

The new Quick Turn Smart series seeks to simplify the efficiency of the Mazak lathes for 2 or 3 axes models, providing high performance at a very reasonable price. It complements the leading range Quick Turn, of which there are more than 65,000 machines operate around the world.

This model allows machining parts up to 420 millimetres in diameter, with lengths of 1,234 millimeters and steps of 102 mm bar. Its head of turning da 40 HP and 3,300 rpm.

It has the Advanced Smart Mazatrol Control that includes the conversational programming language Mazatrol and EIA/ISO standard. Like the Control Mazatrol Matrix, incorporates a practical keyboard QWERTY, functions of check of trajectory of tool with a precise calculation of time, functions of direct access to facilitate the management by the operator, intelligent thermal compensation and safety barriers.