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This news article was originally written in Spanish. It has been automatically translated for your convenience. Reasonable efforts have been made to provide an accurate translation, however, no automated translation is perfect nor is it intended to replace a human translator. The original article in Spanish can be viewed at Volmaquinaria presenta las cargadoras de ruedas de la serie G
The Volvo G-series loaders have a 20% increase in lifting force and a 10% improvement in tractive force

Volmaquinaria presents the G-series wheel loaders

Volmaquinaria17/03/2011

on March 17, 2011

The G-series, with new engines and systems of Powertrain to achieve greater productivity, fewer emissions, more softness and comfort of the operated, is the latest generation of wheel of Volvo Construction Equipment loaders. These new models are equipped with an engine which complies with Tier 4i/stage IIIB, along with a Powertrain, hydraulics and lift systems that are designed and produced by Volvo to run on fuel efficiency.

G-series is a complete range of wheel loaders that meet the requirements of legislation concerning emission stage IIIB (in Europe) and Tier 4i (in USA) which have entered into force on January 1, 2011. All the models L150G, L180G and L220G have a diesel engine turbocharged, six cylinder and 13 litres, with V-ACT (Volvo Advanced Combustion Technology), recirculation of refrigerated gases and particles with active regeneration filter. The particulate filter (DPF) active type diesel temporarily retains the particles and then incinerated them, further reducing emissions. This process is carried out with no loss of performance or operation.

These three units produced between 220 and 274 kW (300-371 HP), depending on the model, offering a high torque at low regime of the engine. In addition to the requirements of low-emission legislation, the D13 engine also meets in terms of efficiency of fuel, reliability and noise. The generation of torque and power at low regime of the engine, in combination with the sensitive hydraulic load, eliminates the need for sobreacelerar engine, which in turn extends the useful life, reduces the use of fuel and reduces noise.

In the series wheel loaders G has introduced a variable geometry (VGT) turbocharger. The VGT is designed to continuously vary the flow of air that enters the engine. A sliding mouthpiece allows that they vary the exhaust gases flowing to the blades of the turbine in order to offer a rapid boost to low regime of the engine, and to achieve and sustain high impulse to a regime superior engine. This contributes to a good response from the engine in its range of regimes.

The most powerful hydraulic shortens cycle times

The new Volvo G-series loaders have a 20% increase in lifting force and a 10% improvement in tractive force. New improvement ensures that spoons work full and gently, which results in faster cycle times and higher productivity. Two bomb load of axial piston variable displacement and more resistant hoses have been introduced to withstand higher pressures. Thanks to them is achieved better control of the load and the implements, as well as a large force of boot, a faster rise and swivel functions. A new hydraulic cooling system is designed to reduce the working temperatures up to 20 ° C in relation to previous models. In addition, improved return of hydraulic oil of 20 microns to 10 micron filter, to further protect the bombs against possible contamination.

Completely made by Volvo, the Powertrain is designed to work in harmony, in order to achieve optimal performance. Engines, transmissions, drive trains, the axles for heavy work, hydraulic... all are optimized not only to be consistent among themselves, but also to ensure maximum performance and reliability. The transmissions have the unique concept of the company Volvo Automatic Power Shift (APS), which guarantees that the loader always works in progress ideal, detecting the engine and the travel speed, kick-down, the engine braking and other factors. The APS offers operators a choice of four programs of shift, resulting in more efficient work cycles with a reduced fuel consumption and less wear and tear.

The G series comes equipped with a torque converter with stator of free wheel and locking
The G series comes equipped with a torque converter with stator of free wheel and locking.

Up to 15% of fuel economy

Equipped with a new torque converter with stator of free wheel and locking, OptiShift is a new system that integrates the role of reverse gear by braking (BBR) patented by Volvo, significantly reducing fuel consumption (up to 15%) and increasing operator comfort and the durability of the powertrain. To change gears forward to reverse (or vice versa), the BBR applies the brake of standard service instead of the torque converter, stopping the machine and putting less effort on the converter and transmission. OptiShift can significantly reduce fuel consumption in operations such as loading and transport, as well as load of short-cycle. The blockade of the Powertrain, in turn, improves driving response, the force of traction, outstanding performance and fuel efficiency.

The kinematics Torque Parallel (TP), patented by Volvo, combines the advantages of the cinematic in Z, and the parallel kinematics in a single system, offering a good move in parallel and a high tractive force, even in the position of higher elevation. With fewer welds, TP kinematics provides a robust and durable design that is designed to withstand the toughest conditions.

All the models L150G, L180G and L220G have a turbocharged diesel engine

Cabin CareCab, leader in the industry

The latest generation of Volvo CareCab cabins used by these wheel loaders continues to improve. Approved according to ROPS/FOPS, visibility in the new and spacious cabin on the rear, the edge of the spoon and the Central instruments is excellent. Controls placed by hand, operators can breathe easily thanks to the efficient management and air filtering systems, and continue the work in an environment that's comfortable, clean, with low noise and low vibration. The servocontroles are mounted on the seat of the operator and include settings such as return to excavation. In addition, to facilitate the work of the operators, the accelerator pedal applies an appropriate amount of mechanical counterpressure that favors a lower consumption of fuel.

Care of the machine

G-series comes with advanced electronic monitoring diagnoses that are designed to prolong the life of the machine, increase production uptime and maximize productivity. Contronics monitors the functions in real time and alerts the operator if there are any problems. MATRIS, in turn, registers graphically and analyzes data from the management and operation of the machine. VCADS Pro is a system that allows fine adjustments in the machine for specific applications, further improving performance. Finally, CareTrack uses a transmitter coupled on the machine that allows that current data of the machine can be seen on the Internet from anywhere in the world, speeding up the taking of decisions on maintenance and repairs.

Sunsets are point-to-point made easily in the G series, you can quickly check daily checkpoints prior to the start and the pieces they need regular maintenance are grouped in a practical way. The G series has again a hood of the engine design that offers a better ventilation of the engine compartment. The hood may open back electronically, offering good access to power to carry out tasks of cleaning or implementation to quickly and easily. Banks of lubrication centralised ground-level reduces the time required for the scheduled maintenance. In addition, supplies as the filters are handmade and are easy to change.

G-series comes with a large number of implements Volvo to adapt to the application, including buckets of high dumping and side dumping. There is not only available spoons, but also implements, as well as portaimplementos that make change tools quickly and easily. All of them designed and approved by Volvo to work according to the geometry of arms of articulation of the machine, boot, traction and lifting forces.

More specifications

Model L150G L180G L220G

Motor D13H-E (Tier 4i) D13H-E (Tier 4i) D13H-E (Tier 4i)
D13H-F (stage IIIB) D13H-F (stage IIIB) D13H-F (stage IIIB)

(Potencia_máxima_a_ _ _21,7_r/s_(1.300R/min) 21, 7-23, 3 r/s(1.300-1.400 rpm) 21, 7-23, 3 r/s(1.300-1.400 rpm)

SAE gross J1995 220 kW (300 HP) 246 kW (334 HP) 274 kW (373 HP)

ISO 9249, SAE J1349 220 kW(300_CV) 245 kW (333 HP) 273 kW (371 HP)
NET

Torque 202 kN 236 kN 255 kN

Tipping load 15500 kg 18420 kg 20740 kg
static, total rotation

Spoon 4.0-6.8 m3 4.4-7.8 m3 4.9-8.2 m3

Claws for trunks 3.1 m2 3.5 m2 4.0 m2

Operating weight 23.6-25.6 t 26.4-28.5 t 31.5-32.8 t

Tyres 26.5 R25 26.5 R25 29.5 R25

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