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Más que una simple detección de rotura de herramientaToolScope, supervision of the process contínuo of machines-tool
More than a simple detection of break of tool
Editorial Interempresas01/03/2013
The system Komet ToolScope Brinkhaus is based in the last technology in the field of the processes and the control of the machine. With a special process patented for the statistical control of the process now is possible no only the surveillance of break of the tool, but also control the variations of manufacture significantly lower possible. For this the system provides, for the first time, in addition to the usual methods of control of the process, the possibility of the control of quality in the process.
With the system ToolScope of Komet Brinkhaus, the quality of the production keeps under control.
The control of the process and of the machine is in the context of the increasing (and more important) automation. Komet Group, one of the main manufacturers of tools of precision, has the convicción that this task does not have to be imposed only for the final user. By what decided to expand his competition in this sense, in accordance with his concepts of innovation in tools and integral solutions. In March of the 2012, Komet Group purchased Brinkhaus GMBH, with headquarters in Garbsen, company manufacturer of systems of supervision and of control for machines tool. Now, the company operates under the name of Komet Brinkhaus GmbH and benefits of the global presence of the company matrix. Due to the fact that the Group Komet possesses 20 subsidiaries and 50 international offices in five continents and 40 centres of sales and service, ensures an optimum service to the customer.
Car-learning of the limits of control of process 6-sigma.
Like manufacturer of tools that wide his services in the area of the processing, his main product is the innovative system ToolScope, that bases in a revolutionary technology in the field of monitored of the process and control of the machine. The new system of control is extremely efficient, also because of his ease of use. Like this, the monitored can be initiated automatically by the control when happening of G0 to G1, unchanged in the program of numerical control. All the processes can automate and save in function of the number of tool, of the piece, of the name of the program, etc. Also is possible to visualise each process of simple and continuous form. This function oscilloscope facilitates, among others, the process of set up, for example, to detect to time the obstruction of the shaving to the taladrar. For the backups, the data of the process save automatically.
Obstruction of the shaving in taladrado deep, easily recognizable.
The system ToolScope provides pre-filtered of the signals of entrance of the filters predetermined, like half values, values RMS, variance, etc. Even with feeble signals achieve some exceptional results. The detection of break of the tool of the basic system contains an algorithm of car-learning, in which the bands of tolerance determine of simple and automatic form. With the function 1plusX (dynamic control) is possible even the detection of break of tool in small batches (of an alone piece). Besides, the software allows to realise a follow-up and monitored of the wear of the tool. On the establishment of limits of alert, the operario can be warned to time of the worn tools.
Monitored of the wear.
ToolScope Is to modulate and offers numerous options with which the system can be used in different areas. By means of the algorithm of ‘statistical control of processes on line', for example, recognise variations of the process, such like wear, visited in empty long, changes in the prime matter, etc. This equivale to a control of quality in the process. With the help of the adaptative control also can optimise the advance, so that the effective power of the tool remains constant. Like this, for example, to the desbastar the time of cycle reduces significantly. Besides, the advance can reduce in case of rebasar the limit of power and protect the tool.
Integration in the machine-tool.
