The Control fair, unmissable for the field of metrology and quality
About 20,000 visitors attending the fair were able to participate in the Forum, demonstrations, presentations and seminars for each product. The program included a series of seminars organised by Unilog (German Society for Quality Assurance) and TQU (Association of Steinbeis Transfer Centres for Business Quality), which brought together international visitors.
Non-contact measurement technology
The main theme of this event was of great interest for the development of the production. The exact adherence to the geometrical dimensions desempañas a role is quality assurance. Also, measures can be thousand times more rapid technological non-contact, optical. In addition to the cost savings resulting from this technology, it also allows a wide range of applications.
According to the speech given by Dr. Norbert Bauer, Coordinator of Fraunhofer - Allianz aVision, the role of the electronics is essential in the field of non-contact measurement.
The appearance on the market of new sensors and especially powerful and faster computers, allows the development of new products and concepts. For this reason, said the doctor, the consultant of the competition Council opted to include in the agenda a day especially for non-contact measurement.
According to Bauer, scanning processes run 200 times faster and represent the third part of the investment of mechanical measuring machines. Thanks to the reduction of costs and time, the 3D measurement is already used in 100 per cent inspection of numerous applications processes.
However, thermography and x-ray inspection systems are also included in the field of non-contact measurement technology.
As a method of high reliability, non-contact measurement technology is becoming more significant in general. A study of market developed by Fraunhofer - Vision has revealed that the percentage of users of three-dimensional measuring technology has increased from 25 to 31 per cent in the automotive industry from 1999 to 2003. 29 Per cent of users of three-dimensional measuring technology expected to invest in this technology in the near future.
"In Germany we are currently engaged in an emotional argument with regard to find us at the moment and what directions should take to maintain and expand our leading role among the countries of higher technology in the era of globalization." High quality, which is the mark of German products, is still one of the competitive advantages of our country. And quality plays an increasingly important role. "The demands of a more rapid production and cheap are extensive, but not the cost of the quality of the customer requirements".
Within the framework of the zero-defect concepts, non-contact measurement technology will play a key role in the future. However, as a result of the different modes of operation to mechanical measurement methods, and due to a lack of experience with various applications, potential users still expressing reservations and uncertainty.
Mobile systems of measurement, scanners, optical sensors, software, databases, systems of verification, arms, encoders of displacement of length and angle, measuring machines, special equipment and measurement modules and benches, machines and devices for testing of materials, or computer-controlled quality system software were are some of the new features and products that you could see in the fair.
Here are some news that is presented in Control:
Some new features in this edition
Unimetrik
The TetraCheck requires less than 10 minutes for a measurement on an MMC, and its aim is to popularize the philosophy of "periodic checking", which involves facilitating the frequent analysis of machines, reducing to a minimum running time. This is made possible by the space measurement of only 4 balls, which, however, are sufficient to provide the maximum information.
Datapixel
Designed for metal, plastic parts, electronic and non-rigid materials, their high resolution allows greater accuracy when measuring. It also offers a high productivity in the measurement process.
It's the best solution in non-contact measurement to measure in a precise way with MMC. Guarantees total compatibility with Renishaw PH10, is compatible with Renishaw Multiwire cable and the rack of automatic ACR Renishaw. Also the H-Class/HR package contains an optical sensor OptiScan HR-1015-L, a unit of control OptiScan HCU-1000, a set of cables for CMM, the OptiScan Capture, the user manual software and an area of calibration.
Trimek
They are manufactured in different sizes, being able to also design custom formats, and are characterized by a robust and simple construction coupled with the implementation of the most advanced technologies.
Lighthouse Europe
Markus Eickhoff, Business Development Manager of Lighthouse Europe, explained: "with the acquisition of iQvolution AG, Lighthouse out of its traditional market of the ' Computer Aided Manufacturing Measurement' (cam 2) and entered into the most voluminous market of the ' Computer Aided Measurement'." Especially in this area, the possibilities of 3D measurement are developing considerably. "At the fair we presented for the first time our new branch of products."
The 'phase-based' Laser Scanner of iQvolution (process based on the calculation of phases) is 100 times faster than products 'time-based' competition (process based on the calculation of time of flight). Currently, the 'phase-based' model focuses on internal applications. However, Lighthouse plans to market release a model for external shots before early 2006. Lighthouse plans also introduced in this market of strong growth in new attractive and fiercely competitive models of 3D laser Scanners differentiated between if for their prices and yields.
The demand for Laser Scanner 3D has increased because of high costs of planning, tight budgets, tight schedules and desire to reduce the risks associated with projects. IQvolution products users include companies in the sector of the automobile, paper, petrochemical, mining as well as the American police FBI and legal bodies.
With the new technology of iQvolution, Lighthouse expands not only their products, but at the same time branch gives a significant step forward in the context of the pursuit of added value in the field of three-dimensional technologies on the market of the measurement. With the acquisition of iQvolution, Lighthouse hopes to achieve higher growth and find new technologies that will strengthen the position of the company in the world market and offer customers innovative 3D solutions.
Renishaw
Leica Geosystems
The hand-held T-Scan laser scanner, scans 50 per cent faster than a conventional scanner objects large and small. Scans any surface without powder or white Photogrammetric - from up textile foam, covered with film and sheet metal surfaces.
ZOLLER
The base of the machine are 5-axis computer numerical control. The three linear axes move tanks measuring a total of seven spherical rotating guides, driven by the propulsion system maintenance with servo motors no reverse game.
Measurement of 5-axis of Zoller "genius 3" machine can increase the productivity of the sharpening machines and sharp products and offer customers a documentation complete.
According to the company itself is achieved an increase of 25% of the productivity of the sharpening machines, measuring tools before subsequent sharpening and have strong verification protocols that will facilitate the quality control and management of certificatesavoiding potential claims.