Measurement, comprobación and gestión of tools of simple and fast form

While they invest important sums of money in machines of technology tip, the processes of obsolete production go disappearing but the enormous potential (hid in the modernisation of said processes) to increase the efficiency and, with her, diminish the costs of production, often does not recognise . Thus, in the companies appear high costs —and impossible to review— related with the tools and his accessories, in addition to long periods of stop of machines, what supposes besides costs derived of the readjustments.

Is this process, Zoller offers solutions of high efficiency and with low costs; also for small and medium enterprises. The different steps from the acquisition of tools, going through the manufacturing of these until his use in the machine form part of a simple process the which simply can organise better with the help of the intelligent gestión of tools Tool Management.

The modules of intelligent software, like the attendants of the gestión of the data of tools, gestión of the places of storage, exit of data and the gestión of the program NC of Zoller, guarantee, together with the device of measurement of the signature —instrumented with the processing of images ‘pilot 3.0', a flow of simple tools and sure.

Like this, creates the program NC with the system CAD/CAM existent and, in case to be necessary, realises an analysis of collision. As a result of this, creates the list of tools (leaf of workshop). Already they can measure, check and manage the necessary tools for a determinate commission through the device of measurement Zoller with ‘pilot 3.0'.

The list of tools created through this method contains all the necessary information about the tools, the machines and the pieces. The data of the tools are not transmitted through index cards of route or folders but of fast form, safe and more current through the network. Like this, these data are accessible when and where need open them.

To continuation, by means of the gestión of the data of tools and of the places of storage, can delete and store the complete tools or the necessary individual components. The operator also can print for this the list of selection of necessary requests.

The storage of the tools in shape of individual components supposes a big potential of saving since, often, the expensive tools and accessories do not have to be available like complete tools. It is possible to obtain a vision of group of the tools in circulation and of his use according to the machine or the commission for which are being used.

The measurement and comprobación of the tools realises of form entirely automatic or manual. The exit of data (in a suitable format for the unit of control) produces pressesing a simple button that orders the sending to the network of the customer. Of this form avoid the errors tipográficos that can produce when entering data manually in the unit of control of the machine. The heavy task to hit labels also disappears.

An important, as well as economic half of organisation is the use of bar codes in the leaves of existent workshop or in the lists of selection of requests. This makes possible the creation of complete tools as a result of individual components of fast and simple form, or the location of complete tools already existent.

This process already is possible thanks to ‘smile 400/pilot 3.0' of Zoller, that no necessarily has to go accompanied of a complete solution but, depending of the point inside the process of production that have to be perfected, this software, developed with a modular structure, can implement in small steps. Therefore, can expand as much as it wish . The solutions Tool Management Solutions of Zoller include in the three packages (Bronze, Silver and Gold) and offer transparency to the organisation of the production based in the tools. The user will have in the flow of tools always manually the correct data and remains, of this form, like the owner of the situation in each step of the process of production.